Removable Insulation Jackets for Ball Valves

Ball Joints may be difficult to insulate for some, but Thermaxx Jackets has you covered. Our ball valve insulation covers keep temperatures consistent to reduce energy bills and extend equipment longevity. 

About Ball Valves 

The strict definition of a ball valve/joint is: “a coupling between two rods, tubes, etc., that consists of a spherical part fitting into a spherical socket, allowing free movement within a specific conical volume.” Sometimes, ball joints are also known as ball and socket joints. For most people, the term ball joint is associated with the automobile part; however, ball joints can be found in pipes and tubing in steam and hot water systems, chemical plants, offshore drilling, solar plants and more.

Insulating Ball Valve

Pipe ball valves can vary in construction, though they are typically made of steel or other metals; therefore pipe ball valves are often highly heat conductive. One thing all ball valves have in common is that they accommodate movement, and this makes them notoriously difficult to insulate. However, uninsulated ball valves in a high-temperature system can be a point at which significant energy is lost.

What Is a Ball Valve Insulation Jacket? 

The most efficient water distribution systems send cold and hot water to their final destinations with minimal change in temperature. Temperature fluctuations cause issues for both hot and cold water distribution. Boiler systems work harder to maintain high temperatures when heat can escape. They also kick into overdrive to prevent cold water from freezing during the year’s coldest months. Ball valve jackets are removable, serviceable, and reusable custom insulation solutions and materials that resolve temperature consistency issues for greater energy efficiency.

Ball valve jackets are serviceable insulation covers that fit over pipes and bonnets to maintain temperature consistency. Thermaxx has developed flexible ball valve insulation jackets as alternatives to pipe insulation. Pliable, reusable insulation is easy to install and just as easy to remove for pipe maintenance. Our insulation jackets feature durable hook-and-loop flaps, robust straps, and rugged D-rings for easy installation and removal. We also produce ball valve handle covers and covers for the pipes themselves, when required.

Common Issues When Insulating Ball Valves

Insulating water pipe ball valves comes with a few efficiency challenges. With the extreme temperature variations between seasons, selecting the appropriate insulation material and specifications are critical in ensuring that the water temperature inside the ball valves remains consistent. Exposure to high and low temperatures makes it more difficult to keep hot water hot and prevent cool water from freezing.

Freezing Ball Valves

Water pipes accumulate exterior condensation, which can become dangerous as temperatures drop. Many water pipes run through spaces that lack temperature control and experience sudden dips in ambient temperature. Water running through the pipes can freeze without proper insulation, potentially causing pipes to burst. Reusable insulation jackets can save your organization time and money spent repairing costly pipe damage after a pipe freezes.

Preventing Heat Loss In Ball Joints

Pipes that carry hot water or steam can be inefficient when they travel through unconditioned spaces. Heat will escape as a pipe moves hot water or steam through a cold area. The boiler will work harder to reheat the contents, resulting in higher energy bills. Your organization can save by installing insulation jackets that prevent heat loss in the first place, reducing overall energy expenditure. We encourage you to reference our insulation energy savings chart to see how much Thermaxx can save your organization.

Benefits of Insulating Ball Joints and Pipes By Industry

Thermaxx ball joint insulator jackets are durable, easy-to-install products that unlock savings opportunities for businesses across industries. We design our valve insulation jackets for fast installation and convenient removal for maintenance needs. Here’s how our ball valve insulation covers benefit organizations in various industries:

• Universities and Campuses: Prevent heat loss and improve energy efficiency across multiple buildings as well as within boiler rooms throughout campus.
• Schools: Improved energy efficiency, reduced overhead costs, and maintain comfortable classrooms and ample water access.
• Municipalities: Maintain consistent water temperatures in municipal buildings and improve energy efficiency by reducing heat loss within city’s energy infrastructure.
• HVAC: Ensure heating and cooling systems operate efficiently while avoiding costly damage.
• Hospitals: Reduced energy costs through an efficient, effective boiler network, reducing overall heat loss. Also can enhance the patient experience and employee safety by reducing ambient temperature in equipment adjacent rooms.
• Manufacturing plants: Ensure comfortable working environments while optimizing your building’s energy efficiency, reducing heat loss, and maintaining access to ball joints when required.
• Hospitality: Improve every guest’s access to a comfortable environment by reducing ambient temperature in adjacent spaces.  Also, reducing overhead costs by improving efficiency and lowering heat loss.

Thermaxx Jackets Removable Ball Valve Insulation Jackets

At Thermaxx, we are able to insulate some of the trickiest ball valve assemblies to help your system conserve energy without compromising the ball valves’ functionality. Most of our ball valve insulation jackets will extend a few inches on the adjacent insulation allowing the jacket to flex and stay on the joint as it moves.

• The right fit: To meet various needs, Thermaxx ball valve insulation jackets are available in a variety of shapes and sizes for different temperatures and performance applications.
• Convenient: Like all of our insulation jackets, we design and craft our ball valve jackets for ease of use: any maintenance personnel can remove and replace the jackets in a few short minutes.
• Cost–effective: Because we can custom-make ball valve insulation jackets, you know that the product you’re buying will work for you, avoiding spending money on incompatible items.
• High quality: By choosing Thermaxx, you can depend on your ball valve jackets in the face of harsh conditions. To prove we mean that, we back our ball joint insulation jackets with an industry-leading five-year warranty.

Contact Thermaxx for Ball Valve Insulation Jackets

Got questions? We’re happy to answer any questions you have about our ball valve insulation covers or any of our many other Thermaxx Jacket solutions for your facility. Our friendly customer service team can help you understand the benefits of thermal insulation jackets and how you can experience them at your facility. Please contact us online or call us at (475) 255-6907!

Got questions? We’re happy to answer any questions you have about our ball valve insulation covers or any of our many other Thermaxx Jacket products for your facility. Contact us!